Manufacturing

 
Codes / Specifications
ASME Section I & VIII Division 1
TEMA
API 660
API 661
National Board
   
Facilities
Land Area 19 Acres
Shop Area 134,400 sq. ft.
Area Under Roof 138,850 sq. ft.
Paved Storage 9,500 sq. ft.
 
Shipping
Rail
- Burlington Northern Siding Under Cranes
Truck
- Contract and Motor Freight
Barge
- Arkansas-Verdigris Navigation Channel
   
Quality Control
Inspection Agency:  One Beacon America Insurance Company
ASME Certificates S and U
National Board Repair Certificate R
American Welding Society (AWS) Certified Welding Inspectors (CWIs) - 2
Radiography, Liquid Penetrant, Ultransonic, Hardness, Mag Particle (Wet and Dry), Surface
Roughness, Delta Ferrite, Tensile, Chemical and Physical Analysis, Olmpus Borescope with Camera and Monitor, Tube Joint Tester, Material Analyzer
 
Machine Shop
Vertical Turret Lathes (8) 22" to 144"
Boring and Milling Machines (2) Hydrotel, 44" Under Spindle
Radial Drills (5) 10-ft Arm, 20" Max Column
Automatic Drill (20) CNC Drilling/Boring/Milling Machines
  (2) Bolt Circle Drills
Portable Nozzle Facing Machines (4) Nozzle Sizes 2" to 72"
 
Size Capability
Max Bundle Weight 100 Tons
Max Bundle Diameter 100 Inches
Max Shell Diameter 100 Inches
Max Tube Length 70 Feet
 
Assembly Shop
Electronic and Air Controlled Torque Tube Expanders
Hydraulic Tube Puller
Test Water Heater and Circulator
Hydro Test to 10,000 PSI
Air Test to 125 PSI
High Pressure Washer
Bolt Tensioners
 
Weld Shop
Machines
Positioners (9) Power Driven 1,000 to 24,000 Lbs
Turning Rolls (26) Power Driven to 360,000 Lbs
Automatic (6) 6’ to 14’ Manipulators
Overlay (1) Nozzle Overlay Machines
Inert Gas (28) MIG 650 Amp
  (25) TIG Welding Units
  (3) Hobart® Cyber TIG Tube to Tubesheet
Cutting ¼” to 12" Thick Oxy/Fuel
  2" Thick Plasma
Local Heat Treatment (2) Electric Resistance Power Sources
 
Construction Materials
Carbon Steel, Low Alloys 4" Maximum Shell Thickness
Stainless, Chrome/Clad Steels, Monel 4" Maximum Shell Thickness
Hastelloy, Inconel, Incoloy, Nickel 2" Maximum Shell Thickness
Titanium ¾" Maximum Shell Thickness

 

 

 

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